Allis-Chalmers Model G Manuel de service

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Page 1 - Allis--Chalmers Mfg. Co

TT-.-I!_.MODEL "G" TRACTOR-Allis--Chalmers Mfg. Co.d> - TRACTOR DIVISIONMILWAUKEE, WISCONSIN-U. S. A..;~#CU 279 Xl-~"..•...,. )

Page 2 - Milwaukee, Wisconsin

RemovalDRAWBARnut from the drawbar pivot pin.Remove the four capscrews attaching thedrawbar guide to the cylinder block anti re-move the guide. Remove

Page 3 - ,'-"'"

EU':CTRICAL SYSTEM...•RED TR.CUTOUT RELAYHEAD LIGHTCONNECTORTAIL LIGHTWIRING DIAGRA~,-"--.j-}-III - Discharge side of anlmeter to cutout.HZ

Page 4 - AIR CLEANER

IGNITION SWITC Hr!-nwhich is cut into or out of the circuit andlimits the arnoWlt of electrical current allowedto pass ttnough the field coils of the

Page 5 - 5- 3/4"

STARTER.;'Removallnspectio n. .See the general section of the service mimualfor details on the starter. The starter shouldbe repaired only by an

Page 6 - 1-3/4"

FAN BELTRemovalIiLoosen the generator brace and move thegenerator closer to the cylinder block. Re-move the upper right capscrew and spacerattaching t

Page 7 - 1.96 M.P.H

DISTRIBUTOR••..• -.-- .-t---,..,.::.. ~.: '. -: '. -.- ..CONDENSOR--'-- ---' -_.. ..~..- ...•... ~--- ..',~!.~;~,DISTRIBUTO

Page 8 - IndY be' removed

rrOrrTIMING GEAR COVERRemovalRemove the hood and hood support. Dis-connect the carburetor link rod and the gov-ernor spring. Remove crank jaw. Use twc

Page 9 - ..• "".::

the screw should be turned in slowly untilsurging is overcome. If the surge screw isturned in too deeply, it will increase ther.p.IX1oat which governo

Page 10

RemovalOIL SUMPoughly and inspect the screen for brokenmeshRemove the drawbar guide and swing thedrawbar to one side. Drain the oil sumpand remove the

Page 11 - LIGHT SWITCH

CRANKSHAFT. ,PUlLEYPULLING CRANKSHAFT GEARRemovalRemove the engine from the tractor. Re-move the clutch and flywheel. Remove thecrankshaft fan pulley

Page 12

·. ~.ALLIS-CHALMERS MANUFACTURING CO.Milwaukee, WisconsinAllis-Chalmers Model "G"Allis-Chalmers HD19HALLIS-CHALMERS MODEL "G"Allis

Page 13 - ~.. .-.

CRANKSHAFT OIL SEALSTT!rthe bronze washer •• 002" and .008" shimsare used between the steel thrust washer andthe shoulder on the crankshaft

Page 14

per square inch and can be obtained by ad-"_"",;justmentof theoi! press~e reliefvalve-. < '00- _._not atter.1pt to adjust low o

Page 15 - .__rP,'

rIOIL PRESSURE RELIEF VALVETRemovalThe oil pressure relief valve is located on theflange of the cylinder block near the oil pump.It may be removed by

Page 16 - --"--- --~

driven from the cylinder block.is necessary. ~Always use a suitable driver.The valve face and seat angles are 450• Theseat width should be approximate

Page 17 - ~6 ©-,o 2~ i:f719A])

marked on the piston top.The connecting rod as used in production ismarked both on the rod dnd the cap on thecamshaft side. 1£the standard bearing doe

Page 18 - '\\..'

ENGINE-OILING SYSTEM ,l'0-The Model lti" engine use. regular sradelubricating oil of the followinSspecifications:For heavyduty servic~ above

Page 19 - .) .'"..~

.•...journal. This hole lines up with the two notchescut in the camshaft thrust plate allowing twospurts of oil from each revolution to reach thethrus

Page 20

_',CLUTCH THROWOUT BEARINGS. FORK-; : -ClUTCH ADJUSTING NUTRemovalSeparate the engine from the clutch housingand remove the pedal rod from the pe

Page 21 - ," .;

FLYWHEEL AND STARTER RING GEARTTOTT)RemovalSeparate the engine from the clutch housingand remove the clutch. Remove the starterring gear fr'om th

Page 22 - [r'GUID'- ~ 1N

REAR WHEEL & AXLE HOUSING' .. :"; .. ;..RemovalDrain transmission to pre_ve!1!C)ilfrom con-tacting brake bands. Remove the-rear-whee!to

Page 23 - 450• The

1-,, j,'-"'""SERVICE MANUAL FOR THE tv«:>DEL''0'' TRACTORThe {'ngine for the model "c'·

Page 24 - ,;Jttt surethat it is free

lA new Rear Axle Kit 80090Zhas been providedfor service. It consists of the axle, a new oilseal 800906, a bearing spacer 800904, ann:1brake drum space

Page 25 - ,l'

"," ~NOTES.'!"

Page 26

-0~~> LOCK NUT·.l~OPERATING LEVERBRAKESCheck the lining for wear. It must be re-placed when worn down to the rivet heads.Check the brake lever cam

Page 27 - -·-'.~tG~~

•. '" 0·.··FUEL TANKRemoval.Remove the hood,fend~~s' ~d seal'. Shut offfuel valve under tank. Remove the-seat -andthe fuel line. R

Page 28

TT C)TTTITIDIFFERENTIAL.•PINION 1HIUS'f WASte~: SlOfGEAI«? ~ ~ ~j-~ •..•.---.~SHAfTIEAlIHG CAIII9')/TTIRemovalDrain the transmission, remove

Page 29 - & AXLE HOUSING

SPECIAL LOW -GEARRemoval chipping. Check the shifter shaft for wear atthe detent notches.I'-.7This amount is a noticeable drag, but mustnot be so

Page 30 - TO INSTALL

-(j'..~\!wear and chipped or rough teeth. Check theshafts for worn splines.AssemblyPlace the reverse idle gear, bearings andshaft in the case fir

Page 31 - .'!

GEARSHIFT MECHANISM-_THIRD SPEEDornNT &AU & SPRING-- .J 11 rn-.U,JIV!I-;LEVER GUIDE PINSLEVER GUIDE_RAIL'. :~WASHERSTHIRD SPEED SHIFT RAi

Page 32 - LOCK NUT

-0BEARING RETAINERSTEERING GEAR -JACKET TUBETUBE CLAMPADJUSTING SCREW!(J\COVER-_~1\BALL ARMRemovalRemove the steering gear ball arm and thetwo screws

Page 33 - •. '" 0·.··

FRONT AXLE A~D· SPINDLES--._--oRemovalRaise tractor and block securely. Removethe drag links from the steering arm. Re-move the key and n~t f.rom the

Page 34 - ~j-~ •..•.

MODEL "G" TRACTOR INDEX(' .·SUBJI-.CTAIR CLEANERA t-.1t-.tF: Tl:'. RBATTF.RYnf-~l.T PULU-;: Y. BRAK~:SBRAKf>PFDAL AD] USTMENTCA

Page 36 - '

'1'{~ SPRINGVALVE COVER~: L~·rVALVE LEVER"" ~. SCREWDETENTSPRING~~ OIL SEALN~/I .e'"I"":rCONTROlA VALVEWI . CO

Page 37 - .U,JIV!I-;

GeneralMODEL IIG" HYDRAULIC PUMPPwnp Disassembly/)The Model "G" Hydraulic Pwnp is a gear typepump and develops approximately 900 P.S.I.

Page 38 - COVER-_~

The relief valve spring should measure 3.131.16";'.~Us_ sealer on outside of needle bearing. Belong - free length. If 3/16" short it sh

Page 39 - A~D· SPINDLES

BELT PULLEY (OLD STYLE)RemovalRemove the four capscrews attaching thepulley assembly to the clutch housing. Re-move the cap from pinion shaft and remo

Page 40

Allis-Chalmers "GU,.

Page 41 - 1',:"-'. ~

SPECIFICAI1Ul""ENGINF:F:NGINF.CRANKSHAFT1.999 to 2.000.0015" to .00l",0001",003"Adjustable.OOZ" &. ,DOh".0

Page 42

OIL PUMPENGINE SPECIFICATIONS (ContI d.)PISTON RINGS7-1/2Clt, per min,.001" to' .002".005".004".004".002" to .0035&

Page 43 - :5'

CHASSIS SPECIFICATIONSLocation Left SideSpeed 1950 at 1800 of engineRatio Pulley to Engine 1.08 to 1High Idle 2275 R.P.M.~ize 6" dia. 4" fac

Page 44

F:':'NGI~~HOODAND HOODSUPPORT-0RemovalThe hood and hood suppc·rt IndY be' removedtogether if the, capscrcws, attaching the hoodto the r

Page 45 - "GU

AIR QUT1ET TUBE DRAIN16\,<:u.T~~";~....--- .•.._-,•... ~'Check the air inlet pipe, air outl·~t t.ube drainfilter and air cleane

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